25mm Molded FRP Grating

The 25mm molded FRP grating is the lightest and most economical panel in the ZeAllgrate molded range. At roughly 12-15 kg per square metre it delivers a corrosion-resistant, non-slip walking surface for purely pedestrian loads, where heavier 38mm or 50mm panels would add unnecessary cost and weight. Manufactured by Nantong Zeall New Materials Co., Ltd. (ZeAllgrate) since 2004, this 25mm fiberglass reinforced plastic panel combines continuous fiberglass roving with a polyester or vinyl ester resin matrix to produce a truly bi-directional grid. With ISO 9001 certification and exports to more than 45 countries, the 25mm molded grating is the standard choice for light-duty platforms, mezzanine walkways and drainage covers.

Technical Specifications

The 25mm molded panel is supplied in the standard 1220 x 3660 mm (4 ft x 12 ft) moulded sheet and can be cut to size on site. Its shallow section keeps self-weight low while still providing a safe anti-slip surface for foot traffic.

ParameterValue
Panel thickness25 mm
Self-weight12-15 kg/m2 (polyester, standard mesh)
Standard panel size1220 x 3660 mm
Typical opening38 x 38 mm (1.5 x 1.5 in); mini-mesh 19 x 19 mm optional
Open areaapprox. 70%
Recommended support span (pedestrian)600-900 mm
Resin optionsIsophthalic polyester (standard); vinyl ester (severe corrosion)
Surface finishGrit top (anti-slip) or smooth
Standard coloursGreen, grey, yellow, orange

Typical Applications

Because the 25mm section is engineered for people rather than vehicles, it is specified where light weight and low cost matter more than long spans. Common uses include pedestrian walkways and access platforms on industrial plants, walkway treads on mezzanine floors, stair nosings and step covers, trench and drainage covers in car parks and service yards, cathodic-protection and electrical substation grids where non-conductivity is essential, food and light-processing walkovers, marina pontoon boarding strips, and staging for temporary events. It is also widely used as a ventilation grille, machine guard panel and anti-slip paving around swimming pools, fountains and water-treatment basins. The light weight means two workers can carry a full 1220 x 3660 mm sheet without lifting gear, which keeps installation fast and safe on rooftops, confined spaces and occupied buildings.

Choosing Between 25mm and Thicker Panels

Select 25mm molded grating whenever the load is pedestrians only and support centres are no wider than about 900 mm. If hand trucks, pallet jacks or occasional light trolley traffic are expected, move up to the 38mm molded grating. Choose the 40mm or 50mm section for forklift or vehicle duty. For very corrosive acids, pair the 25mm panel with a vinyl ester resin grade from our vinyl ester grating range rather than changing thickness. If small tools or high heels must not fall through, specify the mini-mesh opening instead of the standard 38 x 38 mm grid.

Standards and Quality

ZeAllgrate 25mm molded grating is manufactured under an ISO 9001 quality system. Flame-spread performance meets ASTM E84, and molded panel construction follows the FRP industry practice referenced by ASTM D3743. Every batch is visually inspected for resin richness, grit coverage and dimensional tolerance before dispatch.

Installation Notes

Support the panel on steel or FRP stringers at the centres listed above and fix with stainless-steel C- or L-type grating clips at every bearing bar. Cut with a fine-tooth saw or grinder wearing a dust mask; always deburr cut edges and coat them with resin to protect the glass fibres from moisture.

Frequently Asked Questions

Q: Can 25mm grating support a forklift?
A: No. The 25mm section is designed for pedestrian live loads only. Specify 40mm or 50mm molded, or a pultruded panel, for vehicle traffic.

Q: How far can 25mm grating span?
A: For pedestrian duty we recommend support centres between 600 and 900 mm, depending on the required deflection limit.

Q: Is the gritted surface slippery when wet?
A: The quartz-gritted top provides a high-friction walking surface in wet and oily conditions; smooth finish is available only for dry, low-risk areas.

Q: What resin should I choose?
A: Standard isophthalic polyester suits general atmospheric and mild chemical exposure; choose vinyl ester for acids, caustics and solvents.

Related Products and Sizes

Explore the full molded range: 38mm molded grating, 40mm molded grating and 50mm molded grating. See also our molded FRP grating product page, polyester grating resin option, and applications in chemical plants and wastewater treatment.

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